Thanks very much, MF!
It was a bit tricky mounting the knee joints but Bondo works great
Ankle joints work great, my initial print was at 0.1 mm but I tried it at 0.2 mm for the layer and it didn't
seem to make much difference.
For "quick" hold and glue, I used 5 minute epoxy from Gorilla, but for the rest, I use 15 min epoxy resin from Bob Smith Industries so I had a longer
cure time to set up key components like the waist flange and the leg cups, for example. Other than Bondo for filling in the gap at the knee, I'm also
using Deluxe Materials's Perfect Plastic Putty, you could also use Milliput but the DM putty is single stage so no mixing plus it's white...
I have no plans for the shoulder joints but would really like to try out your design as the vinyl (?) flanges on the arms ripped a bit when I removed
them, even though I used a heat gun to warm everything up (I believe they were initially heat pressed-in by the factory).
The build has been a lot of fun so far, the modification "works" in physical appearance so it should really pop once I get paint and finishing details done.
A really good show case for your design talents!
So if you can, would you please send me the files for your shoulder joint.